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Insulation mattresses
At Econtras, we specialize in measuring, producing, and installing insulation mattresses. But what exactly are insulation mattresses, and how do they work?
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What is the function of an insulation mattress?
An insulation mattress is used to limit heat transfer between an installation and its surroundings. This is called thermal insulation. Did you know that you can lose up to 85% less heat with an insulation mattress installed? Energy savings, protection of people or equipment from burns, and extreme cold are all reasons to use an insulation mattress.
An insulation mattress also helps reduce disturbing or hazardous noise levels from an installation. This is called acoustic insulation. We’ve developed a special composition that has been proven to reduce specific sound frequencies. Click here for more information about our acoustic insulation mattresses.
The structure of a standard insulation mattress
An insulation mattress is a flexible technical cover made of technical fabric, filled with insulating material such as loose glass or stone wool. In a standard insulation mattress, staples are used to keep the filling in place and prevent it from shifting. Hooks are attached on both sides of the mattress, allowing it to be fastened in the correct position using iron wire. The staples (also called dimples) give the mattress its characteristic quilted look — which is where the name “insulation mattress” comes from.
Other names for insulation mattresses include flexible insulation, insulation covers, fabric mattresses, or fabric insulation.
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Custom insulation mattresses for every situation
There are many possible variations in the construction of insulation mattresses. Depending on the situation (temperature, environment, or type of process), the desired outcome, and any specific customer requirements, the composition of the insulation mattress is tailored accordingly.
The technical fabric
At Econtras, we offer a wide range of glass fabrics. Each fabric has its own properties, with specific advantages and disadvantages. Variations lie mainly in the weight per square metre, the weaving method, and the finish (such as coating or printing). With our experience and expertise, we advise our customers on the best choice. Sometimes the outer layer needs to withstand a harsh chemical environment, while in other cases, it must resist natural elements. In addition to glass fabrics, we also stock silica and ceramic fabrics that can withstand extremely high temperatures.
The filling
This determines the insulation value of the mattress. In addition to glass and stone wool, we also offer several other insulating materials. This allows us to produce insulation mattresses suitable for use in temperatures ranging from -129 to 1000 degrees Celsius.
Easy fastening method
This often depends on the customer’s preferences, and each method comes with its own costs, advantages, and disadvantages. We can produce insulation mattresses that can be fastened using:
- Hooks and lacing wire
- Velcro
- Straps and buckles
- Snap fasteners
- Clamp closures
It’s also possible to combine different fastening methods.
Compliant with the energy-saving obligation
Did you know our insulation mattresses are a recognised solution for meeting the energy-saving obligation? If your company uses more than 50,000 kWh of electricity or more than 25,000 m³ of natural gas per year, you’re required to take measures to reduce energy consumption. Our insulation mattresses can help you achieve that!
Want to learn more about the energy-saving obligation?
View all our products
We specialize in insulation mattresses, and as you’ve read, they can be applied in many different ways. Our range includes the following products:
- Thermal insulation mattresses
- Acoustic insulation mattresses
- Cold/cryogenic insulation mattresses
- Fabric expansion joints
- Antistatic insulation mattresses
We can also support you with the following products and services:
Tracing mattresses, turbines, heat shields, manifold covers, seals, mono- and multitube bellows, pigtails, and large-scale covers.
